Post by Admin on Nov 20, 2013 9:36:41 GMT -5
(21:18:54 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Office ]
-In the small office near the back of the building where contracts are negotiated....-
says to ALL: I finish going over the drawings of the hair pins for Gabriella in my office, making sure that all the measurements are correct. This was going to be an interesting project as I'd never made anything quite like this before. I would start with a bronze rod, and then split it and curl the ends, then I would fashion a point at one end, when everything was done the pins could be used as a weapon if they were needed as one. Gabriella would have to be careful with the points of them, so that she did not cut herself when using the pins in her hair. I walk out of the office and into the forge itself, starting to go through some bronze rods that I purchased from the previous owner of this forge, when it was located in the Inlet of Green Cliffs. These materials had really traveled a long way to get here. I start looking through what I have available and find the perfect set. Three of them, each about a half inch in diameter and 14 inches long or so. They would heat easily and I could split one end to curl it around, I could then flatten a small spot to affix the gemstones to them.
(21:23:51 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I could see that Omega has indeed been keeping the forge burning hot, the room at least 20 degrees warmer than the office itself. I stop along one wall of the forge and strip off my weapons harness and tunic, standing there in the slight glow of the fires in just a pair of leather pants and a pair of boots. Already beads of sweat are standing out on my forehead as I find my apron and gloves. Sliding the neck strap of the apron over my head and around my thick muscular neck, and then tying the apron off behind my back. The apron itself is thick leather, and something I have carried with me for a long time. THe front of it pock marked from when hot embers have impacted with it. My arms, above where my gloves go to are also scarred from the work in the forge, my corded biceps are marred with several burn marks and other types of scars. I yell for one of the men to start working the billows, the billows are attached to the furnace and pull in outside air to force overtop of the coals, causing them to burn much hotter than they would otherwise. I could feel the heat blasting out of the front of the furnace the moment that one of the men have in my employ begins pumping the billows. I would need to do each of the hair pins separately. I set out the other tools that I will need, most of this would be done with tongs and the edges, both hard and round, of the anvil that was near the furnace.
(21:30:42 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: After setting out all the tools I will need, and the three bronze cylinders I turn towards the furnace with a small shovel, on a long pole. I start to move the coals around a bit, pulling some of the hot ones forward. I would not want to heat the bronze to anywhere near the temperature that I normally heated steel, as bronze had a much lower melting temperature. I grab the first of the bronze rods with a pair of the tongs and set it into the fire, heating it evenly. I then go to make sure that I have a barrel of fresh water to temper the bronze in. Steel was tempered in brine, or salt water, bronze in fresh water. I stuck a finger into the barrel and then tasted it, indeed it was just fresh water. This barrel is situated close to the anvil, so that I would not have to go far to quench the metal. I also set out a couple of different hammers before pulling on the heavy insulated gloves that I always wear. Beads of sweat already dripping down my face and then running down onto my muscular chest, their trajectory altered by the thick scars that are there, just visible above the apron. Everything set up, I look to the bronze bar, I needed it to heat until it was a burnt orange in color, this would be the right temperature to work with it.
(21:41:43 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I keep reaching into the furnace with the tongs, slowly turning the bronze rod, making sure that I heat it evenly. When I am sure that it is hot enough I take it from the fire and quickly turn to the anvil with it. The first thing I would need to do is split the end of the bar, so that the tips could be curled, and then I would work a point onto the other end. While sharpening it and then buffing it I would work the rest of the point to a razor sharpness. I could smell the unique scent of the bronze heated, it almost smelled like what I always imagined brimstone would smell like. Waves of heat baking off it, making the air around it hazy and almost seeming to ripple. I set the bronze bar against the anvil edge, where it is sharp and squared off. Lining it up just right and then grabbing one of my hammers, hitting it hard, in a way that I knew would produce the effect that I wanted. Suddenly the end of the bar splits in two, leaving me with something that looks like a Y. I am careful to split it evenly. Once that is completed I grab turn the bronze Y and move it to the rounded end of the anvil, I start to hit one side of the Y, wrapping it around the end of the anvil, and giving it the swirl pattern that I wanted to end up with. I then move on to the other side of the Y, curling that carefully so I would get just the look I wanted. I put a few more finishing touches on it, making the end a point and flattening off a spot on each of the curls so that the gemstone could be attached later.
(21:58:07 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I suddenly push the bronze hair pin into the bucket of fresh water next to the anvil. There is a loud hisssssss, and steam comes from the surface of the water as it bubbles up. This causes additional droplets of water to collect on my skin, smearing the soot that was forming on my arms and shoulders. Once I am sure that the pin is cooled I set it aside on my work bench. I then take another one of the bronze cylinders from the work bench and set it down into the coals of the fire. The furnace is blazing now, heat baking out of it and rushing over my skin, singing the hairs on my arms, the man I have hired to work the billows is doing his best, wanting to be sure that the boss is happy with his work. Omega was not here at the moment, I figured that he was busy setting up his guest house behind my villa. I had to wait a few moments for the bronze bar to heat up, I kept it in the ashes along the edge of the fire, if I put it down into the center of the burnt down hardwood it would literally melt into the ashes. After a few ihns it is ready to go and I reach in with the tongs, pulling the bronze cylinder from the fires. I turn back to the anvil and split the bronze bar the same way that I did the last time. It was delicate work to get the perfect swirl on both sides and make it match the other one that I already had completed. I was careful to hold the piece in just the right place so that each blow of the hammer raining down on it bent one side of the Y just a little bit, this way the look would be smooth, the areas where the hammer hit would not be visible. This did flatted the cylinder just a bit, but that was the look that I was going for. I hold the pin out, turning it slowly making sure that it was just right, before dunking it into the water as well, and letting it cool all the way before setting it on the work bench next to the first one.
(22:06:30 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: Two of the three hair pins completed I now move on to the third bar, setting it into the fires of the furnace. I allowed it to heat up to the same temperature as the other two. The forge was so hot and dry now that it would be almost unbearable for someone not used to working in those types of conditions. My upper body is literally glistening with sweat as it runs off me and drips right down onto the floor. I am not bothered by this as I have my hair pulled back at the nape of my neck and I am used to these types of extreme conditions. I let the bronze rod finish warming up, and then I go through the exact same motions that I did with the other two, splitting it into a Y, and then curling both ends. As I did before I turn the other end towards the anvil, finding a smaller hammer I begin to beat the end of the bronze with the hammer, bits of molten metal flinging off here and there, the hammer coming down hard, very regularly causing the loud clanging sounds that were normal for a forge. With a practiced hand I slowly work the end of the hair pin into a point, it would not be sharp yet, but I was working it fine enough so that it could hold an edge. The final part of this sharpening process would happen on the whet stone in the next step. I would not use the normal wheel that I used for steel weapons as it would ruin the bronze because that was a much softer metal. When making weapons like spears out of bronze I used a different mix, the bronze at the end was much harder but also more likely to shatter if hit just right.
(22:13:58 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I turn the item with the tongs, setting one small part of each of the swirled sides of the pin, hitting it one time, flattening out one small area that would eventually hold either a piece of cut glass or a gemstone. I was not as professional with the gemstones as a jeweler would be, I just attached them with a dollop of smelted lead, but perhaps I could find the jeweler and ask her about affixing the gems to the pins. I did not see anyone around me, my mind totally focused on the work I was doing in the forge at the moment. I'd done more of these types of delicate projects since opening the forge than I did making weapons, but I enjoyed each in its own way. I quench the pin into the cool water and wait until it has totally hardened before starting to move on to the next step. My back to the open door of the forge itself, muscles thick in my shoulders from all the years of swinging a hammer, I inspect all three pieces, happy with how they came out. A first for me to make a set of hair pins that could double as weapons. I run my hands over all three of them inspecting them for imperfections, sure that they were ready to move on to the next step I take out a small whetstone, this one is made for bronze and would not damage the more delicate metal, I begin to rub the tip of each of the hair pins against the whet stone while it is dry, working a razor sharp point on to each of them, and then I dump oil on the stone, refining that edge until it would easily pierce flesh.
(22:19:52 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I then move on to a buffing wheel, this one is much larger, a huge stone wrapped in layer after layer of leather, one would sit down at a seat at the wheel and start pushing peddles with their feet, this would make the stone spin quickly. I sit down, pushing my apron up just a bit so that it does not get in my way, the three hair pins sitting next to me as I take the first one up, and then press it to the buffing wheel, working it slowly over the smooth bronze surface, working it to a mirror shine. I was used to doing this with several types of metals, the bronze worked on the buffing wheel much like steel did. I carefully take each hair pin and drag it against the leather of the wheel as it spins at a incredibly quick speed. Making sure that ever square inch of each pin is buffed to that perfect sheen, my whole attention on the task at hand, making sure that I get everything ready to affix the gemstones to the pins, which would finish them and make them ready for use. Once the buffing is done, I move on to the furnace again, on top there is a small tray, I set a lead rod into the tray, melting the end of it, and taking a small pouch out that had the six emeralds that I was going to use to make the pins. I melt the lead, putting a drop of it on each of the flat places that I created earlier, carefully setting each of the emeralds, finishing the three hair pins so that I could deliver them to Gabriella. I was sure that they were not as nice as a jeweler would make, but well when you contracted with a blacksmith the metal smithing would be done perfectly, the setting of gemstones might not be quite as well done. Finishing with the setting of all six emeralds I then take the three hair pins and slide them into a leather pouch on the workbench, putting that leather pouch into my pack to deliver to Gabriella the next time I saw her.
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Office ]
-In the small office near the back of the building where contracts are negotiated....-
says to ALL: I finish going over the drawings of the hair pins for Gabriella in my office, making sure that all the measurements are correct. This was going to be an interesting project as I'd never made anything quite like this before. I would start with a bronze rod, and then split it and curl the ends, then I would fashion a point at one end, when everything was done the pins could be used as a weapon if they were needed as one. Gabriella would have to be careful with the points of them, so that she did not cut herself when using the pins in her hair. I walk out of the office and into the forge itself, starting to go through some bronze rods that I purchased from the previous owner of this forge, when it was located in the Inlet of Green Cliffs. These materials had really traveled a long way to get here. I start looking through what I have available and find the perfect set. Three of them, each about a half inch in diameter and 14 inches long or so. They would heat easily and I could split one end to curl it around, I could then flatten a small spot to affix the gemstones to them.
(21:23:51 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I could see that Omega has indeed been keeping the forge burning hot, the room at least 20 degrees warmer than the office itself. I stop along one wall of the forge and strip off my weapons harness and tunic, standing there in the slight glow of the fires in just a pair of leather pants and a pair of boots. Already beads of sweat are standing out on my forehead as I find my apron and gloves. Sliding the neck strap of the apron over my head and around my thick muscular neck, and then tying the apron off behind my back. The apron itself is thick leather, and something I have carried with me for a long time. THe front of it pock marked from when hot embers have impacted with it. My arms, above where my gloves go to are also scarred from the work in the forge, my corded biceps are marred with several burn marks and other types of scars. I yell for one of the men to start working the billows, the billows are attached to the furnace and pull in outside air to force overtop of the coals, causing them to burn much hotter than they would otherwise. I could feel the heat blasting out of the front of the furnace the moment that one of the men have in my employ begins pumping the billows. I would need to do each of the hair pins separately. I set out the other tools that I will need, most of this would be done with tongs and the edges, both hard and round, of the anvil that was near the furnace.
(21:30:42 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: After setting out all the tools I will need, and the three bronze cylinders I turn towards the furnace with a small shovel, on a long pole. I start to move the coals around a bit, pulling some of the hot ones forward. I would not want to heat the bronze to anywhere near the temperature that I normally heated steel, as bronze had a much lower melting temperature. I grab the first of the bronze rods with a pair of the tongs and set it into the fire, heating it evenly. I then go to make sure that I have a barrel of fresh water to temper the bronze in. Steel was tempered in brine, or salt water, bronze in fresh water. I stuck a finger into the barrel and then tasted it, indeed it was just fresh water. This barrel is situated close to the anvil, so that I would not have to go far to quench the metal. I also set out a couple of different hammers before pulling on the heavy insulated gloves that I always wear. Beads of sweat already dripping down my face and then running down onto my muscular chest, their trajectory altered by the thick scars that are there, just visible above the apron. Everything set up, I look to the bronze bar, I needed it to heat until it was a burnt orange in color, this would be the right temperature to work with it.
(21:41:43 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I keep reaching into the furnace with the tongs, slowly turning the bronze rod, making sure that I heat it evenly. When I am sure that it is hot enough I take it from the fire and quickly turn to the anvil with it. The first thing I would need to do is split the end of the bar, so that the tips could be curled, and then I would work a point onto the other end. While sharpening it and then buffing it I would work the rest of the point to a razor sharpness. I could smell the unique scent of the bronze heated, it almost smelled like what I always imagined brimstone would smell like. Waves of heat baking off it, making the air around it hazy and almost seeming to ripple. I set the bronze bar against the anvil edge, where it is sharp and squared off. Lining it up just right and then grabbing one of my hammers, hitting it hard, in a way that I knew would produce the effect that I wanted. Suddenly the end of the bar splits in two, leaving me with something that looks like a Y. I am careful to split it evenly. Once that is completed I grab turn the bronze Y and move it to the rounded end of the anvil, I start to hit one side of the Y, wrapping it around the end of the anvil, and giving it the swirl pattern that I wanted to end up with. I then move on to the other side of the Y, curling that carefully so I would get just the look I wanted. I put a few more finishing touches on it, making the end a point and flattening off a spot on each of the curls so that the gemstone could be attached later.
(21:58:07 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I suddenly push the bronze hair pin into the bucket of fresh water next to the anvil. There is a loud hisssssss, and steam comes from the surface of the water as it bubbles up. This causes additional droplets of water to collect on my skin, smearing the soot that was forming on my arms and shoulders. Once I am sure that the pin is cooled I set it aside on my work bench. I then take another one of the bronze cylinders from the work bench and set it down into the coals of the fire. The furnace is blazing now, heat baking out of it and rushing over my skin, singing the hairs on my arms, the man I have hired to work the billows is doing his best, wanting to be sure that the boss is happy with his work. Omega was not here at the moment, I figured that he was busy setting up his guest house behind my villa. I had to wait a few moments for the bronze bar to heat up, I kept it in the ashes along the edge of the fire, if I put it down into the center of the burnt down hardwood it would literally melt into the ashes. After a few ihns it is ready to go and I reach in with the tongs, pulling the bronze cylinder from the fires. I turn back to the anvil and split the bronze bar the same way that I did the last time. It was delicate work to get the perfect swirl on both sides and make it match the other one that I already had completed. I was careful to hold the piece in just the right place so that each blow of the hammer raining down on it bent one side of the Y just a little bit, this way the look would be smooth, the areas where the hammer hit would not be visible. This did flatted the cylinder just a bit, but that was the look that I was going for. I hold the pin out, turning it slowly making sure that it was just right, before dunking it into the water as well, and letting it cool all the way before setting it on the work bench next to the first one.
(22:06:30 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: Two of the three hair pins completed I now move on to the third bar, setting it into the fires of the furnace. I allowed it to heat up to the same temperature as the other two. The forge was so hot and dry now that it would be almost unbearable for someone not used to working in those types of conditions. My upper body is literally glistening with sweat as it runs off me and drips right down onto the floor. I am not bothered by this as I have my hair pulled back at the nape of my neck and I am used to these types of extreme conditions. I let the bronze rod finish warming up, and then I go through the exact same motions that I did with the other two, splitting it into a Y, and then curling both ends. As I did before I turn the other end towards the anvil, finding a smaller hammer I begin to beat the end of the bronze with the hammer, bits of molten metal flinging off here and there, the hammer coming down hard, very regularly causing the loud clanging sounds that were normal for a forge. With a practiced hand I slowly work the end of the hair pin into a point, it would not be sharp yet, but I was working it fine enough so that it could hold an edge. The final part of this sharpening process would happen on the whet stone in the next step. I would not use the normal wheel that I used for steel weapons as it would ruin the bronze because that was a much softer metal. When making weapons like spears out of bronze I used a different mix, the bronze at the end was much harder but also more likely to shatter if hit just right.
(22:13:58 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I turn the item with the tongs, setting one small part of each of the swirled sides of the pin, hitting it one time, flattening out one small area that would eventually hold either a piece of cut glass or a gemstone. I was not as professional with the gemstones as a jeweler would be, I just attached them with a dollop of smelted lead, but perhaps I could find the jeweler and ask her about affixing the gems to the pins. I did not see anyone around me, my mind totally focused on the work I was doing in the forge at the moment. I'd done more of these types of delicate projects since opening the forge than I did making weapons, but I enjoyed each in its own way. I quench the pin into the cool water and wait until it has totally hardened before starting to move on to the next step. My back to the open door of the forge itself, muscles thick in my shoulders from all the years of swinging a hammer, I inspect all three pieces, happy with how they came out. A first for me to make a set of hair pins that could double as weapons. I run my hands over all three of them inspecting them for imperfections, sure that they were ready to move on to the next step I take out a small whetstone, this one is made for bronze and would not damage the more delicate metal, I begin to rub the tip of each of the hair pins against the whet stone while it is dry, working a razor sharp point on to each of them, and then I dump oil on the stone, refining that edge until it would easily pierce flesh.
(22:19:52 )
[PIC]
|. . Exavier Exeter . .|
Blacksmith of Minus
[ Exeter Metal Works - Forge ]
-Inside the hot and sooty forge with a furnace, workbenches and tools. A huge steel anvil sits in the center...-
says to ALL: I then move on to a buffing wheel, this one is much larger, a huge stone wrapped in layer after layer of leather, one would sit down at a seat at the wheel and start pushing peddles with their feet, this would make the stone spin quickly. I sit down, pushing my apron up just a bit so that it does not get in my way, the three hair pins sitting next to me as I take the first one up, and then press it to the buffing wheel, working it slowly over the smooth bronze surface, working it to a mirror shine. I was used to doing this with several types of metals, the bronze worked on the buffing wheel much like steel did. I carefully take each hair pin and drag it against the leather of the wheel as it spins at a incredibly quick speed. Making sure that ever square inch of each pin is buffed to that perfect sheen, my whole attention on the task at hand, making sure that I get everything ready to affix the gemstones to the pins, which would finish them and make them ready for use. Once the buffing is done, I move on to the furnace again, on top there is a small tray, I set a lead rod into the tray, melting the end of it, and taking a small pouch out that had the six emeralds that I was going to use to make the pins. I melt the lead, putting a drop of it on each of the flat places that I created earlier, carefully setting each of the emeralds, finishing the three hair pins so that I could deliver them to Gabriella. I was sure that they were not as nice as a jeweler would make, but well when you contracted with a blacksmith the metal smithing would be done perfectly, the setting of gemstones might not be quite as well done. Finishing with the setting of all six emeralds I then take the three hair pins and slide them into a leather pouch on the workbench, putting that leather pouch into my pack to deliver to Gabriella the next time I saw her.